What is Fully Automatic Inline Atmospheric Filling Machine for Corrosive Liquids？
Fully Automatic Inline Atmospheric Filling Machine for Corrosive Liquids
A fully automatic inline atmospheric filling machine designed for strong acid and alkali liquids is mainly used for filling highly corrosive liquids such as 84 disinfectant, hydrochloric acid, sulfuric acid, sodium hydroxide, bleach, and other chemical solutions. It is constructed with anti-corrosion materials, ensuring long-term stable operation in highly corrosive environments. This type of machine is widely used in chemical, pharmaceutical, and daily chemical industries.
Functions and Features
1. Corrosion-Resistant Materials
Key components are made of high-density polyethylene (HDPE), polytetrafluoroethylene (PTFE), PVC, and other corrosion-resistant materials, ensuring durability against strong acids and alkalis.
Liquid contact parts are made from anti-corrosion engineering plastics or special stainless steel (such as 316L) for safety and longevity.
2. Atmospheric Filling with High Accuracy
Utilizes atmospheric filling technology, relying on liquid self-flow or pump pressure, making it suitable for low-viscosity liquids.
Equipped with a high-precision flow meter or time-controlled filling system, ensuring an accuracy of ±1% or better.
3. Anti-Corrosion Filling Pump
Uses a non-contact magnetic pump or anti-corrosion acid and alkali-resistant pump to prevent liquid leakage and equipment damage.
4. Anti-Drip Design
Features anti-drip filling valves to prevent spillage during filling, reducing material waste and protecting the machine from corrosion.
The filling nozzles include a suction-back function to minimize drips and keep bottle openings clean.
5. PLC Intelligent Control
PLC + touchscreen operation allows users to set filling volume, speed, and other parameters for easy adjustments.
Automatic fault detection alerts operators in case of errors such as no bottle detection or low liquid level, ensuring smooth operation.
6. Compatible with Various Bottle Types
The inline structure with an adjustable conveyor system supports different bottle shapes and sizes, including plastic bottles, glass bottles, square bottles, and round bottles.
Adjustable filling head spacing allows flexible adaptation to different production needs.
7. Comprehensive Safety Features
The machine can be equipped with a sealed anti-corrosion cover and an exhaust system to prevent acid and alkali vapors from damaging equipment or endangering operators.
Key electronic components are corrosion-sealed to extend service life.
8. Can Be Integrated into Automated Production Lines
The machine can be connected with bottle unscramblers, capping machines, labeling machines, and coding machines to form a fully automated production line, improving efficiency.
Key electronic components are corrosion-sealed to extend service life.
Advantages
- Excellent Corrosion Resistance – Built with high-durability materials to withstand strong acids and alkalis, extending equipment lifespan and reducing maintenance costs.
- High Filling Accuracy – Advanced metering control ensures consistent filling levels, minimizing material waste.
- High Degree of Automation – PLC-controlled smart operation improves efficiency and reduces manual labor.
- Enhanced Safety Measures – Sealed anti-corrosion design with an exhaust system minimizes risks to operators.
- Wide Application Range – Suitable for various corrosive liquids, including strong acids, strong alkalis, disinfectants, and industrial chemicals.
If you need recommendations on specific models or technical specifications, let me know your production capacity, bottle specifications, and liquid characteristics, and I can help you find the most suitable equipment.